Building Efficiency: 8 Ways to Boost Productivity on Stone and Block Projects

Words: Jeff Tew
Photos: Westlake Royal Stone Solutions

The mark of a successful project isn’t just exceptional craftsmanship; it’s the ability to manage the work efficiently and keep it on track. When it comes to manufactured stone veneer (MSV), efficiency is critical. From preparing substrates and managing mortar to coordinating deliveries and handling weather delays, the details matter. Contractors who balance speed with precision consistently deliver quality results while protecting both schedules and profits.

Here are eight strategies designed to help professionals working with MSV improve efficiency, enhance productivity, and keep projects on track.

1.) Break Work into Clear Phases
A well-structured MSV project begins with clear stages: substrate preparation, lath and scratch coat, stone setting, joint tooling, and finishing touches. Dividing the work this way makes it easier to coordinate crews, time material deliveries, and create checkpoints for quality control. Overlooking a step, like rushing substrate prep or skipping a moisture management detail, can lead to costly rework later.

2.) Get Involved Early
Efficiency starts long before the first piece of veneer is installed. When MSV installers are part of design and pre-bid meetings, they bring valuable perspectives on mortar selection, anchoring systems, drainage planes, and finishing methods. Their input helps architects and builders make practical decisions that reduce change orders and avoid delays once installation begins.

3.) Understand the Contract
Contracts often determine how smoothly a project will run. That means confirming details like specified stone profiles, color blends, mortar joint requirements, and warranty expectations. A clear understanding of these terms ensures fewer disputes, fewer surprises, and greater productivity once crews are on-site.

4.) Track Labor and Material Costs
Labor and materials are two of the biggest cost drivers in veneer work. Tracking how long crews spend on different phases, scratch coats, corners, and intricate detailing provides insight into where efficiencies can be gained. Similarly, monitoring material use for veneer, mortar, lath, and accessories ensures accurate ordering, reduces waste, and improves future bids.

5.) Negotiate With Purpose
Supplier relationships are central to MSV productivity. Negotiating for reliable delivery schedules and fair pricing doesn’t just save money; it ensures crews have stone veneer on-site when they need it. Downtime waiting for products is one of the biggest productivity killers, and proactive communication with suppliers helps avoid it.

6.) Stay Present on Site
Frequent site visits are one of the simplest ways to protect project efficiency. Checking that weather-resistant barriers are properly installed, ensuring lath and scratch coats are consistent, and monitoring joint tooling quality all help catch issues early. Active oversight not only prevents delays but also safeguards workmanship.

7.) Use Technology Wisely
Digital tools are reshaping how veneer projects are managed. From mobile platforms that provide crews with updated drawings and installation guides to project management software that tracks schedules and deliveries, technology improves communication and reduces errors. Real-time access to information ensures crews are always aligned, which keeps productivity high.

8.) Build in Buffers
Even the best-laid plans face setbacks. With MSV, factors like weather, mortar curing, or shipment delays can throw off a schedule. Building realistic time and cost buffers into every bid helps contractors absorb these challenges without jeopardizing profitability or deadlines.

Why Efficiency Matters in Manufactured Stone Veneer
Efficiency with MSV isn’t about speed for the sake of speed; it’s about working smart. By eliminating wasted time, reducing rework, and streamlining installation practices, contractors can complete projects faster while still showcasing the beauty and craftsmanship of manufactured stone veneer. Clients notice the difference when projects finish on time, on budget, and with lasting quality.

Manufactured stone veneer projects thrive on planning, communication, and trade-specific best practices. Contractors who phase their work, get involved early, monitor costs, and embrace technology are better positioned to deliver consistent results. When paired with ongoing training and industry resources, these habits strengthen both productivity and long-term success.

Efficiency with MSV isn’t about cutting corners; it’s about protecting your crews, safeguarding profits, and ensuring every installation reflects the pride and precision of the craft.

Building Efficiency: 8 Ways to Boost Productivity on Stone and Block Projects

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